Motor Control ON DEMAND edition
(the table of contents are below)
The on demand edition of the Motor Control textbook is available at AMAZON (book #172452450X)
-OR- at any wholesaler of your choice_____ISBN-10: 172452450X_____ISBN-13: 978-1724524508
table of contents of motor control from the original publisher
Paperback: 170 pages-----Language: English-----Product Dimensions: 7 x 10 inches
Chapter 1 - Tools 3
Screwdrivers 3
Pliers 6
Hammers 7
Wrenches 8
Cutters and Knives 8
Strippers and Crimpers 9
Levels 10
Exercise 1.1 Stripping Wire 13
Exercise 1.2 Crimping Wire 16
Chapter 2 · Safety and ON-OFF Circuits 23
Fire 23
LOTO 26
Some Definitions 28
Circuit Is Shut Off Twice 30
Lock Out 30
Tag Out 30
Lock Out, Tag Out 30
Real World Circuits Should Be Shut Off
Four Times 31
PPE 32
Electrical Symbols 32
Symbols in the Electrical World 33
Switches 33
Contacts and Switches with Flags 35
Coils and Loads 39
Overcurrent Protection and Disconnects 41
Miscellaneous 42
Symbols in the Electronic World 44
Solid State Diode 44
SCR 44
Triac 44
LED 44
NPN Transistor 44
PNP Transistor 45
Regular Resistor 45
Pot 45
Photo-Eye 45
Chassis Ground 45
Earth Ground 45
Conductors 46
Double Meanings 46
L1 L2 L3 (power diagrams and schematics) 46
L1 L2 (control diagrams and schematics) 47
T1 T2 T3 (power diagrams and schematics) 47
Phases 48
Single Phase 48
Exercise 2.1 50
Chapter 3 · Electrical Troubleshooting and
Manual Motor Starter Circuits 53
Percentages 53
A Satisfied Customer 54
Low Cost 54
Quick Turnaround 55
1-800-Number Troubleshooting 55
(1) Is It On or Off? 55
(2) Fuses and Circuit Breakers 56
(3) Visual Inspection and/or Smell 56
(4) Bad Terminations 57
(5) Ohm Meter Work 57
(6) Volt Meter and Ammeter Work 57
(7) The Tough Stuff 58
Exercise 3.1 59
Chapter 4 · Overcurrent Protection and
Automatic Control Circuits 61
Current and People (Touching Hazard) 61
15 ma 62
150 ma 62
1.5 amps 62
15 amps 63
vi Contents
Current and Devices (Flash and Explosion
Hazard) 63
.5 amps 63
5 amps 63
50 amps 64
500 amps 64
5,000 amps 64
50,000 amps 64
Residential and Office Space Current Safety
Considerations 65
Industrial Current Safety Considerations 65
Industrial Overcurrent Protection and Time 66
Automatic Control Circuits 67
Exercise 4.1 68
Chapter 5 · Ohm Meter Testing 69
Continuity 69
Solenoid Test 70
Open 70
Short 70
Value 71
Leakage 71
Test for Switches and Relay Contacts 72
Practice Makes Perfect 72
Exercise 5.1 74
Mechanical Operation 74
Modified Solenoid Test 74
Open 75
Short 75
Value 76
Leakage 76
Chapter 6 · Start-Stop Pushbutton Circuits
(Latch-Unlatch) 79
Three Wire Control Circuit 79
No and Low Voltage Protection Circuit 80
Latch-Unlatch (Latching) 80
N.O. vs. Open and N.C. vs. Closed 84
Exercise 6.1 86
Reed Relays 86
Control Relays 86
Contents vii
Power Relays 87
Contactors 87
Motor Starters 87
Chapter 7 · Solid State Switches 89
Proximity Detectors 89
Photoeyes 91
Retro Reflective 92
Diffuse 92
Thru Beam 93
Convergent 94
Light Dark Operate 94
Multiple Hookup Details of Solid State
Switching 94
Exercise 7.1 96
Exercise 7.2 97
Exercise 7.3 98
Chapter 8 · Wye and Delta 99
Three Phase Transformers 99
Wye 99
Delta 101
Three Phase Motors 103
Single Phase Transformers 107
Single Phase Motors 108
K Factor 109
Exercise 8.1 110
Exercise 8.2 111
Chapter 9 · Time Delays 113
On Delay 113
Off Delay 114
One Shot 116
Other Time Delays 117
PLC Timers 118
Exercise 9.1 119
Exercise 9.2 120
Exercise 9.3 121
viii Contents
Chapter 10 · Three Phase Reversing and
Interlocking Starters 123
Mechanical Interlocking 123
Electrical Interlocking 124
PLC Interlocking 125
Power Circuit 126
Overloads 126
Fixed Mechanical and Thermal Overload
Protection 127
Adjustable Mechanical and Thermal Overload
Protection 127
Adjustable Solid State Overload Protection 128
Exercise 10.1 129
Exercise 10.2 130
Exercise 10.3 131
Chapter 11 · Variable Frequency Drives (VFDs) 133
VFD 133
L1, L2, and L3 134
Converter (AC to DC section) 135
DC Filter (DC bus section) 135
Inverter (DC to AC section) 135
T1, T2, and T3 136
Low Voltage Control Strip 136
24 VAC Control (HVAC) 136
0–10 Volt DC Analog Control 137
0–5 Volt DC Analog Control 137
5 Volt DC Digital Control 137
4–20 ma. DC Analog Control 137
4–20 ma. DC Digital Control 137
Installation Issues (Small Terminals) 137
Installation Issues (Confusing Lingo) 138
Installation Issues (Whiskers) 138
Installation Issues (Wrong Voltage) 138
Installation Issues (Wrong Parameters) 139
Installation Issues (Bad Plant Input Power
Circuit Voltage Levels) 140
Exercise 11.1 141
Exercise 11.2 143
Contents ix
Chapter 12 · Servos and Intermediate
Troubleshooting 145
Resolvers and Synchros 145
Encoders 146
Stepper Motors 147
Servo Motors 147
Intermediate Troubleshooting 147
Using Voltmeters 149
Using Ammeters 150
Using Meggers 151
Using Rotation Meters 151
Using Oscilloscopes 152
In Conclusion 152
Appendix 155
Selected Component Pictures — 2 Views 155
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